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Legacy Maverick CNC Upgrade

LegacyLogoThe folks over at Legacy Woodworking Machinery put out a great product with the Maverick CNC.  The table size is amazing and it comes complete with a turning station!  The only thing it is missing is a laser.  So let’s see how we can add one to make this one of the most versatile machines on the market!

Maverick Machine

The Maverick Machine

Mounting the Laser

Legacy spindle

We recommend putting the laser either in front of the spindle or on the side.  You can utilize the existing bolts for the spindle holder to make a removable plate with the laser on it or you could drill and tap some holes in the aluminum spindle holder for the laser.  The details for the laser size are located here on the documentation page:

Documentation and Downloads

You will need to decide if you want to mount just the laser or to mount both the laser and the laser driver to the spindle holder.  In the case of mounting just the laser, you will need to get a short extension for the laser and fan to reach back to the electronics cabinet where the laser driver will be mounted.  They are available here:

Laser and Fan Extension Cords

Connecting the Laser Driver

The electronics for the machine are located inside the gantry, which will make the process of connecting the laser driver a bit easier than if it was off the machine.

First, remove the screws on the back gantry plate to get into the electronics enclosure:

ELectronic Enclosure 1

Pull of both of the back electronics enclosure panels to expose all of the electronics.

ELectronic Enclosure 2ELectronic Enclosure 3The Smooth Stepper Breakout board is the board that has the blue screw terminals on it.  We will be connecting the laser driver Mini Fit Jr. input cable to this board.

Electronics Hook up 1

On the bottom of the board, connect the laser driver input cable from Terminal H4 to:

Pin 17 : Laser Driver Red Positive Wire
GND:  Laser Driver Black Negative Wire

High Current Compliant Laser Driver Back View 800

There should be room to mount the laser driver in the enclosure on the back plate.  Just find a suitable space for it and mount it.

Setting Up Mach3

First thing to do is to make a copy of your current mach3 profile so you don’t mess up your working machine configuration.  You can simply go into the mach3 folder and copy the XML file and then name the new file something like “laser”.  When you load mach3, you can then select the laser profile and start modifying it.

We are going to configure the laser for simple “ON” and “OFF” control.    To start, open up the “Ports and Pins” menu by clicking “Config” -> “Ports and Pins”.

To get the spindle to just turn on and off, ignore the spindle set-up in the “Motor Outputs” tab for now.  Instead, we are going to configure it just as a standard output.  The first thing to do is enable an output and map the pin on the parallel port to the software.  Go to the “Output Signals” tab:

Output SIgnals

In the “Output Signals” tab, put a 1 in the “Port #” box and a 17 in the “Pin Number” box.  This will enable the output (green checkmark next to it) and map it to Pin 17 on the blue breakout board.

Now go to the “Spindle Setup” tab:

spindle-setup-laser-j-tech-2

In the top left corner, uncheck the “Disable Spindle Relays” box and put a 1 in both of the “Clockwise” and “CCW” boxes.  Since we just mapped the output #1 to pin 17 in the last step, whenever a M3 (clockwise) or a M4 (CCW) command is sent in G Code, it will now enable output #1 (pin 17).

So, the M Code to turn on and off the laser now is:

  • Laser ON:  Either “M3” or “M4”
  • Laser OFF:  “M5”

In the “General Parameters” section, change all of the delays to “0” seconds.  They will default to a “1”, which will leave a mark on your object you are engraving because it will pause for a second.

If you are having issues with a delay, then it might be better to use the M10p1 and M11p1 commands.

A way to get around this problem is to use the M code to turn on an output instantaneously.  These commands are:

  • M11p#      –  Turn on the output the laser is on, where # is the number of the output.
  • M10p#     – Turn off the output the laser is on, where # is the number of the output.

So, if your output is set to 1 the command to turn on the laser is now M11p1.  To turn it off it is M10p1.  The post on the machsupport forum about this is here:  http://www.machsupport.com/forum/index.php?action=printpage;topic=23636.0

***If you are using the Ethernet Smooth Stepper you will also need to set the output in the “General Config” page on the ESS plugin.  In this example it is set to output #1.  Also, turn off any dwell associated with this output method by unchecking the boxes in the dwell section.

ESS General Config m11p1 settings

Software

We reccomend using Vectric Software with your laser.  You can download and set up the post processor by following the instructions on this page:

Vectric V Carve Pro Laser Post Processor

You will either choose the “Mach3” post processor or the “MACH 3 – M11p1/M10p1 option” post processor depending on how you set up your output in the last step.

That is it!

Buy your laser upgrade kit now!

Highlight FDA Laser Kit 800

Remember Safety First!

445nm Laser Shielding Measurement 500x500

We sell laser shielding to block laser radiation and reflections!

 Laser Safety Goggles 445nm

Laser Goggles are also a must!

Disclaimer

 The laser used in this project is very powerful and all safety precautions must be taken.  Use proper safety eyewear to prevent injury to eyes.  This is a project and J Tech Photonics, Inc. is not responsible or liable for any and all damage or injury caused to people or property.  The use of these instructions to make a laser cutter is under your own discretion and all safety precautions should be followed.  J Tech Photonics, Inc. is not affiliated in any way with Legacy Woodworking Machinery and they may change hardware and software at any time making these instructions invalid.

 

 

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